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Inspecting Fired Heaters with Plug Headers: Obtaining Complete Data to Maximize Life

The practice of employing ultrasonic-based intelligent pig technology to inspect serpentine coils in fired heaters is commonly implemented by refinery and plant operators. In years past, the presence of plug headers (mule ears) within heater coils has limited the inspection capabilities of ultrasonic-based intelligent pigs. However, recent advances in this technology now allow for the inspection of fired heater coils that include plug headers, without requiring coil modifications such as radial or deflector inserts.

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