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The Use of Tube Inserts in Fired Heaters

The use of tube inserts in fired heaters with multiphase process flow can reduce fouling, reduce tube metal temperature, and increase yield. Although twisted tape inserts have been in use since 1896, researchers used modern tools to optimize the goodness factor. The resulting insert increases the homogeneity of multiphase flows eliminating regions of low heat transfer. Example calculations for application of the inserts to delayed coking heaters indicate run lengths may increase by up to 35%.

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